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Aluminum Extrusion Powder Coating

MOQ 100KG, From China, B2B only WhatsApp
Brand STD
OEM OEM Services Provided
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Surface Finish Options Overview

Aluminum Extrusion Powder Coating is a thermosetting polyester powder coating system mainly composed of saturated polyester resin and a TGIC curing agent. You can use this coating specifically for aluminum extrusion profiles where consistent appearance, mechanical strength, and outdoor durability are required. It provides stable decorative performance combined with reliable weather resistance, making it suitable for architectural and industrial aluminum applications.

Application

Architectural aluminum extrusion profiles

Window and door frames

Curtain wall systems and aluminum panels

Railings, handrails, and façade components

Industrial aluminum frames and structural profiles

Standards

(1) ISO 2409 – Paints and varnishes: Cross-cut adhesion test

(2) ISO 1519 – Paints and varnishes: Bend test (cylindrical mandrel)

(3) ISO 6272 – Paints and varnishes: Rapid deformation (impact resistance)

(4) ISO 1520 – Paints and varnishes: Cupping test

(5) ISO 9227 – Corrosion tests in artificial atmospheres (salt spray)

(6) ISO 6270 – Paints and varnishes: Resistance to humidity

(7) ASTM G154 – Standard practice for operating UV fluorescent apparatus for exposure of nonmetallic materials

(8) Qualicoat Class 1 – Architectural aluminum powder coating requirements (applicable to selected products)

Parameters

Performance Item Test Standard Technical Specification
Pencil Hardness GB/T 6739 ≥H
Adhesion GB/T 9286 Grade 0
Bending GB/T 6742 03 mm
Impact GB/T 1732 50 kg·cm
Cupping GB/T 9753 ≥6 mm
Salt Spray Resistance GB/T 1771 1000 h: slight rust, blistering, peeling area ≤3 mm²
Damp Heat Resistance GB/T 1740 1000 h: slight gloss loss, discoloration
Accelerated Weathering Test ASTM G154 / 500UV 0.78 W/m² @ 340 nm 500 h Slight gloss loss, discoloration

Features

You achieve uniform surface appearance on aluminum extrusion profiles

You benefit from excellent decorative properties with stable gloss and color

You obtain good mechanical strength suitable for handling and installation

You gain high weather resistance for long-term outdoor exposure

You can select gloss, semi-gloss, or matte finishes based on architectural design needs

You have access to standard, weather-resistant, chemical-resistant, textured, heavy-duty, and masterbatch color series

Selected products meet Qualicoat Class 1 requirements for architectural aluminum use

Packaging

You receive the product in sealed, moisture-resistant packaging to ensure powder stability during transportation and storage. The standard packaging is 25 kg per carton, suitable for automated and manual powder coating lines.

FAQ

1. Is this powder coating specifically designed for aluminum extrusion profiles?

Yes. You use this product for aluminum extrusion applications where surface consistency and dimensional compatibility are required.

2. Can this coating be used for architectural aluminum systems?

Yes. Selected grades comply with Qualicoat Class 1 standards, making them suitable for architectural aluminum components such as windows, doors, and curtain walls.

3. What surface finishes are available?

You can choose from gloss, semi-gloss, and matte finishes, as well as textured options depending on project requirements.

4. How does the coating perform under outdoor conditions?

You can expect stable weather resistance with controlled gloss retention and color stability under standard accelerated weathering tests.

5. What pretreatment is recommended before application?

You should use appropriate aluminum pretreatment systems, such as chromate-free conversion coating, to ensure optimal adhesion and corrosion resistance.

6. Is color customization possible for aluminum extrusion projects?

Yes. You can request standard colors, masterbatch colors, or customized shades according to architectural design specifications.

7. How should the product be stored?

You should store the powder in a cool, dry environment away from direct sunlight to maintain flowability and performance consistency.

Types of powder coating

Powder coatings can be categorized by resin system (epoxy, polyester, hybrid, polyurethane), appearance (smooth, texture, hammer, metallic, pearlescent), or performance level (anti-corrosion, heat-resistant, UV-resistant, architectural grade, automotive grade).

Powder coating colours and effects

Powder coatings offer thousands of colors in gloss, matte, satin, metallic, candy, texture, wrinkle, hammer tone, wood grain, fluorescent, and other custom effects. Special powders can create soft-touch, anti-scratch, anti-fingerprint, or anti-graffiti surfaces.

Powder coating process

The process generally includes surface pretreatment (degreasing, phosphating, chromating, sandblasting), drying, electrostatic spraying, curing in an oven, and cooling. A well-controlled pretreatment and curing process ensures strong adhesion and long service life.

Powder coating benefits

Powder coatings are environmentally friendly, solvent-free, and produce minimal waste. They offer excellent corrosion resistance, weather durability, mechanical strength, and uniform film appearance. The coating is tough, impact-resistant, scratch-resistant, and has a long lifespan.

Applications for Powder Coatings

Powder coatings are widely used in appliances, aluminum profiles, architectural components, automotive parts, bicycles, furniture, outdoor equipment, machinery, electrical cabinets, pipeline systems, and general industrial and consumer goods.

FAQ

What is Powder Coating?

Powder coating is a dry finishing technology where finely ground powder is electrostatically sprayed onto a metal or non-metal surface and then cured at high temperature. After curing, the powder melts into a continuous, durable, and decorative coating layer.

What does powder coating do?

Powder coating protects the substrate from corrosion, weathering, chemical attack, and mechanical wear. It also provides decorative appearance with rich colors, gloss levels, textures, and special effects.

Is powder coating better than paint?

In many industrial applications, powder coating outperforms liquid paint. It forms a thicker and tougher coating, resists corrosion and chemicals better, and does not contain VOCs. It also provides excellent consistency and cost-effective mass production.

Why is it called powder coating?

It is called powder coating because the coating material is a solid powder instead of a liquid paint. The coating is formed by melting and curing powder particles under heat.

What are the different types of powder coating?

Powder coatings include several families depending on resin chemistry:

• Epoxy powders

• Polyester powders

• Epoxy-polyester hybrid powders

• Polyurethane powders

• Acrylic powders

• Fluorocarbon (PVDF) powders

Each type has its own performance features such as corrosion resistance, UV resistance, chemical resistance, outdoor durability, or decorative properties.

Which material is used in powder coating?

Powder coatings are based on thermoset or thermoplastic resins combined with pigments, curing agents, fillers, additives, and in some cases metallic or effect particles. Common substrates include steel, aluminum, galvanized metal, MDF, and certain heat-resistant plastics.

How long will powder coating last?

The lifespan depends on powder type, film thickness, application method, pretreatment, and service environment. Indoor coatings can last more than 10–20 years. High-grade outdoor polyester or fluorocarbon powders can last 15–25 years or longer under UV exposure.

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