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Automotive powder coating

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Surface Finish Options Overview

Automotive Powder Coating for Road Transport Vehicles is designed to provide durable, protective, and decorative coatings for vehicle components. You apply this polyester-based powder coating to improve corrosion resistance, chip resistance, and scratch resistance while enhancing the visual appeal of parts such as wheels, bumpers, and interior trim. Formulated with saturated polyester resins and TGIC or HAA curing agents, this system ensures reliable substrate protection, outstanding surface finish, and environmentally responsible, solvent-free processing.

Application

Wheels and rims

Bumpers and exterior panels

Interior trim and decorative metal components

Automotive body kits and accessories

Chassis components and subframes

Standards

(1) ISO 2409 – Paints and varnishes: Cross-cut adhesion test

(2) ISO 1519 – Paints and varnishes: Bend test

(3) ISO 6272 – Paints and varnishes: Impact resistance

(4) ISO 9227 – Corrosion tests in artificial atmospheres (salt spray)

(5) ISO 6270 – Paints and varnishes: Resistance to humidity

(6) ASTM D3359 – Adhesion of coating films

(7) ASTM G154 – UV exposure of nonmetallic materials

(8) Qualicoat Class 1 and Class 2 – Outdoor and automotive powder coating durability

Parameters

Performance Item Test Standard Technical Specification
Appearance Visual inspection Smooth, uniform surface finish
Adhesion ISO 2409 / ASTM D3359 Refer to specific product grade
Impact Resistance ISO 6272 Refer to low-cure or standard cure type
Corrosion Resistance ISO 9227 Meet automotive exposure conditions
Humidity Resistance ISO 6270 Suitable for vehicle environments
Weather Resistance ASTM G154 Designed for 3–15 years durability
Curing Condition Internal control method Low-temperature or standard curing range

Features

  • You achieve excellent corrosion and chip resistance for automotive components

  • You benefit from superior mechanical properties and scratch resistance

  • You maintain a smooth, high-quality surface finish

  • You select low-temperature or standard curing systems to match production processes

  • You ensure reliable substrate protection under harsh environmental conditions, including UV, moisture, and road salt

  • You access a wide variety of gloss levels, colors, and surface effects

  • You use an environmentally friendly, solvent-free coating process

  • You meet weathering durability requirements ranging from 3 to 15 years, certified to Qualicoat Class 1 and Class 2

Packaging

You receive the product in sealed, moisture-resistant packaging designed to maintain powder stability during transportation and storage. Packaging formats are suitable for automotive coating lines and industrial application processes.

FAQ

1. What automotive components can be coated with this powder coating?

You can coat wheels, bumpers, interior trim, chassis components, and decorative automotive parts.

2. Is this powder coating suitable for outdoor vehicle exposure?

Yes. You can select products certified to Qualicoat Class 1 or Class 2. providing up to 15 years of weather resistance.

3. Can different curing types be used?

Yes. You can choose low-temperature curing for heat-sensitive components or standard curing for typical automotive processes.

4. How does this coating protect against mechanical damage?

You benefit from chip resistance, scratch resistance, and mechanical durability, reducing surface damage during normal vehicle operation.

5. What colors and finishes are available?

You can select a wide variety of gloss levels, colors, and decorative surface effects to match automotive design requirements.

6. Is the powder coating process environmentally friendly?

Yes. You use a solvent-free, low-waste process, supporting sustainable automotive manufacturing practices.

7. What substrates can be coated with this system?

You can apply the coating to properly pretreated steel and aluminum vehicle components.

Types of powder coating

Powder coatings can be categorized by resin system (epoxy, polyester, hybrid, polyurethane), appearance (smooth, texture, hammer, metallic, pearlescent), or performance level (anti-corrosion, heat-resistant, UV-resistant, architectural grade, automotive grade).

Powder coating colours and effects

Powder coatings offer thousands of colors in gloss, matte, satin, metallic, candy, texture, wrinkle, hammer tone, wood grain, fluorescent, and other custom effects. Special powders can create soft-touch, anti-scratch, anti-fingerprint, or anti-graffiti surfaces.

Powder coating process

The process generally includes surface pretreatment (degreasing, phosphating, chromating, sandblasting), drying, electrostatic spraying, curing in an oven, and cooling. A well-controlled pretreatment and curing process ensures strong adhesion and long service life.

Powder coating benefits

Powder coatings are environmentally friendly, solvent-free, and produce minimal waste. They offer excellent corrosion resistance, weather durability, mechanical strength, and uniform film appearance. The coating is tough, impact-resistant, scratch-resistant, and has a long lifespan.

Applications for Powder Coatings

Powder coatings are widely used in appliances, aluminum profiles, architectural components, automotive parts, bicycles, furniture, outdoor equipment, machinery, electrical cabinets, pipeline systems, and general industrial and consumer goods.

FAQ

What is Powder Coating?

Powder coating is a dry finishing technology where finely ground powder is electrostatically sprayed onto a metal or non-metal surface and then cured at high temperature. After curing, the powder melts into a continuous, durable, and decorative coating layer.

What does powder coating do?

Powder coating protects the substrate from corrosion, weathering, chemical attack, and mechanical wear. It also provides decorative appearance with rich colors, gloss levels, textures, and special effects.

Is powder coating better than paint?

In many industrial applications, powder coating outperforms liquid paint. It forms a thicker and tougher coating, resists corrosion and chemicals better, and does not contain VOCs. It also provides excellent consistency and cost-effective mass production.

Why is it called powder coating?

It is called powder coating because the coating material is a solid powder instead of a liquid paint. The coating is formed by melting and curing powder particles under heat.

What are the different types of powder coating?

Powder coatings include several families depending on resin chemistry:

• Epoxy powders

• Polyester powders

• Epoxy-polyester hybrid powders

• Polyurethane powders

• Acrylic powders

• Fluorocarbon (PVDF) powders

Each type has its own performance features such as corrosion resistance, UV resistance, chemical resistance, outdoor durability, or decorative properties.

Which material is used in powder coating?

Powder coatings are based on thermoset or thermoplastic resins combined with pigments, curing agents, fillers, additives, and in some cases metallic or effect particles. Common substrates include steel, aluminum, galvanized metal, MDF, and certain heat-resistant plastics.

How long will powder coating last?

The lifespan depends on powder type, film thickness, application method, pretreatment, and service environment. Indoor coatings can last more than 10–20 years. High-grade outdoor polyester or fluorocarbon powders can last 15–25 years or longer under UV exposure.

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