This product is formulated using epoxy resin, functional curing agents, and a meticulous design. It features high reactivity, strong adhesion, high cross-link density, and excellent resistance to chemicals, solvents, and cathodic disbondment. The coating also offers superior flexibility, impact resistance, and other performance characteristics.
Excellent adhesion to the substrate.
Smooth surface with high gloss.
Strong resistance to permeation and corrosion.
High surface hardness and dense coating, providing good resistance to plant root penetration.
Excellent resistance to high-temperature cathodic disbondment.
Low melting temperature, high reactivity, and high curing completion rate.
| Item | Quality Indicator | Test Method |
|---|---|---|
| Appearance | Uniform color, no lumps | Visual inspection |
| Color | As per customer requirements | ————— |
| Density (g/cm³) | 1.3-1.5 | GB/T 4472 |
| Non-Volatile Content (%) | ≥ 99.4 | GB/T 6554-1986 |
| Magnetic Substance Content (%) | ≤ 0.002 | GB/T 2482-1986 |
| No. | Test Item | Technical Indicator | Test Method |
|---|---|---|---|
| 1 | Appearance | Smooth, uniform color, no bubbles, cracks, or pinholes; slight orange peel allowed | Visual inspection |
| 2 | Adhesion (Grade) | 1-3 | SY/T 0315-2005 |
| 3 | Cathodic Disbondment Resistance (24h) (mm) | ≤ 6.5 | SY/T 0315-2005 |
| Cathodic Disbondment Resistance (28d) (mm) | ≤ 8 | SY/T 0315-2005 | |
| Cross-Section Porosity | 1-4 | SY/T 0315-2005 | |
| Bonding Surface Porosity | 1-4 | SY/T 0315-2005 | |
| 4 | Flexibility (3°) | No cracks | SY/T 0315-2005 |
| Volume Resistivity | ≥ 1×10¹³ | GB/T 1410 | |
| 5 | Electrical Strength (MV/m) | ≥ 30 | GB/T 1408.1 |
| 6 | Impact Resistance (1.5J at -30°C) | No leakage | SY/T 0315-2005 |
| Chemical Resistance | Qualified | SY/T 0315-2005 | |
| 8 | Abrasion Resistance (falling sand method) | ≥ 3 | SY/T 0315-2005 |
| 9 | Salt Spray Test (1000h) | No change in coating | GB/T 1771-1991 |
SY/T 0315-2005
Municipal, water supply, drainage, sewage, circulating water, chemical, power, and other pipeline applications.
Electrostatic spraying.
The steel pipe surface should be free of oil and moisture; the surface treatment quality should reach Sa2 1/2 level (GB/T 8923); the anchor pattern depth should be 50-90 mm; dust and abrasives on the steel pipe surface should be blown clean; preheating temperature should be controlled between 180-230°C.
The product should be stored in a well-ventilated, dry indoor environment with a temperature below 30°C, away from heat sources, corrosive chemicals, and chemical solvents, and protected from strong light exposure; the stacking height should not exceed four layers; avoid long-term pressure, ensure the packaging box is sealed to prevent caking and moisture, which can affect fluidization performance.
Powder coatings can be categorized by resin system (epoxy, polyester, hybrid, polyurethane), appearance (smooth, texture, hammer, metallic, pearlescent), or performance level (anti-corrosion, heat-resistant, UV-resistant, architectural grade, automotive grade).
Powder coatings offer thousands of colors in gloss, matte, satin, metallic, candy, texture, wrinkle, hammer tone, wood grain, fluorescent, and other custom effects. Special powders can create soft-touch, anti-scratch, anti-fingerprint, or anti-graffiti surfaces.
The process generally includes surface pretreatment (degreasing, phosphating, chromating, sandblasting), drying, electrostatic spraying, curing in an oven, and cooling. A well-controlled pretreatment and curing process ensures strong adhesion and long service life.
Powder coatings are environmentally friendly, solvent-free, and produce minimal waste. They offer excellent corrosion resistance, weather durability, mechanical strength, and uniform film appearance. The coating is tough, impact-resistant, scratch-resistant, and has a long lifespan.
Powder coatings are widely used in appliances, aluminum profiles, architectural components, automotive parts, bicycles, furniture, outdoor equipment, machinery, electrical cabinets, pipeline systems, and general industrial and consumer goods.
Powder coating is a dry finishing technology where finely ground powder is electrostatically sprayed onto a metal or non-metal surface and then cured at high temperature. After curing, the powder melts into a continuous, durable, and decorative coating layer.
Powder coating protects the substrate from corrosion, weathering, chemical attack, and mechanical wear. It also provides decorative appearance with rich colors, gloss levels, textures, and special effects.
In many industrial applications, powder coating outperforms liquid paint. It forms a thicker and tougher coating, resists corrosion and chemicals better, and does not contain VOCs. It also provides excellent consistency and cost-effective mass production.
It is called powder coating because the coating material is a solid powder instead of a liquid paint. The coating is formed by melting and curing powder particles under heat.
Powder coatings include several families depending on resin chemistry:
• Epoxy powders
• Polyester powders
• Epoxy-polyester hybrid powders
• Polyurethane powders
• Acrylic powders
• Fluorocarbon (PVDF) powders
Each type has its own performance features such as corrosion resistance, UV resistance, chemical resistance, outdoor durability, or decorative properties.
Powder coatings are based on thermoset or thermoplastic resins combined with pigments, curing agents, fillers, additives, and in some cases metallic or effect particles. Common substrates include steel, aluminum, galvanized metal, MDF, and certain heat-resistant plastics.
The lifespan depends on powder type, film thickness, application method, pretreatment, and service environment. Indoor coatings can last more than 10–20 years. High-grade outdoor polyester or fluorocarbon powders can last 15–25 years or longer under UV exposure.
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