MT-PZ is a powder coating primer containing zinc which is designed to give enhanced corrosion protection of mild steel. This duplex system combines cathodic protection and barrier effect. Dedicated to steel protection with a surface pre-treatment obtained by grit/shot blasting. MT-PZ is based on a specific epoxy zinc rich formulation that brings conductivity to enable the cathodic protection. MT- PZ includes a specific anticorrosive function which improves the protection in case of scratch. Qualisteelcoat approval: Base Material: Steel PE-0097 2 coat system - up to C4-H, mechanical pretreatment.
| Chemical type | Thermosetting epoxy |
| Appearance | Smooth |
| Gloss level(60°) | 45-65units |
| Color | Grey (about RAL7012) |
| Recommended Film Thickness (µm) | 70 - 120 µm |
| Density (g/cm3) | 2.1g/cm³ |
| Application | Electrostatic |
| Storage | Under dry, cool (≤ 30°C) conditions |
| Shelf life | 12monthsbelow25°C |
Surface preparation depends upon the metal, the type of surface, its conditions and the required performance. See our recommendation for pretreatment to be used with MT-PZ.
| Substrate | Mechanical pretreatment | Chemical pretreatment |
| Mild steel | Grit Blasting Sa 2.5 in accordance with ISO NF EN 8501-1. Roughness: Rz 35 60 µm / Ra 6-12 µm | Banned |
| Cast steel | ||
| Electro Zinc steel | Banned | |
| Hot dip galvanized steel | ||
| Zinc sprayed (gas flame/electrical deposition) |
MT-PZ is suitable for corona electrostatic spraying. Tribo application is not recommended.
| Application settings |
Fluidizing air pressure: 1.5kg/cm2 initially then 1kg/cm2 Transport air pressure: 0.5 to 0.8 kg/cm Recommended voltage: 65 to 70kV |
| Curing limits |
Primer should be cured, or at least gelled, using the recommended curing schedules, before application of the topcoat. The object temperature must not be below 110°C or above 180°C. The primer should be cured in a convection oven, optionally with infra-red heaters, with air temperature not exceeding 180°C. |
| Recommended film thickness | 70-120 µm A good protection is linked with the recommended film thickness. |
| Recycling | Trials, with suitable recycling equipment, must be carried out before commencing production. Attention should be paid to the ratio of new powder, a minimum of 70% must be used. Gun nozzles must be cleaned every 30 minutes. |
Powder coatings can be categorized by resin system (epoxy, polyester, hybrid, polyurethane), appearance (smooth, texture, hammer, metallic, pearlescent), or performance level (anti-corrosion, heat-resistant, UV-resistant, architectural grade, automotive grade).
Powder coatings offer thousands of colors in gloss, matte, satin, metallic, candy, texture, wrinkle, hammer tone, wood grain, fluorescent, and other custom effects. Special powders can create soft-touch, anti-scratch, anti-fingerprint, or anti-graffiti surfaces.
The process generally includes surface pretreatment (degreasing, phosphating, chromating, sandblasting), drying, electrostatic spraying, curing in an oven, and cooling. A well-controlled pretreatment and curing process ensures strong adhesion and long service life.
Powder coatings are environmentally friendly, solvent-free, and produce minimal waste. They offer excellent corrosion resistance, weather durability, mechanical strength, and uniform film appearance. The coating is tough, impact-resistant, scratch-resistant, and has a long lifespan.
Powder coatings are widely used in appliances, aluminum profiles, architectural components, automotive parts, bicycles, furniture, outdoor equipment, machinery, electrical cabinets, pipeline systems, and general industrial and consumer goods.
Powder coating is a dry finishing technology where finely ground powder is electrostatically sprayed onto a metal or non-metal surface and then cured at high temperature. After curing, the powder melts into a continuous, durable, and decorative coating layer.
Powder coating protects the substrate from corrosion, weathering, chemical attack, and mechanical wear. It also provides decorative appearance with rich colors, gloss levels, textures, and special effects.
In many industrial applications, powder coating outperforms liquid paint. It forms a thicker and tougher coating, resists corrosion and chemicals better, and does not contain VOCs. It also provides excellent consistency and cost-effective mass production.
It is called powder coating because the coating material is a solid powder instead of a liquid paint. The coating is formed by melting and curing powder particles under heat.
Powder coatings include several families depending on resin chemistry:
• Epoxy powders
• Polyester powders
• Epoxy-polyester hybrid powders
• Polyurethane powders
• Acrylic powders
• Fluorocarbon (PVDF) powders
Each type has its own performance features such as corrosion resistance, UV resistance, chemical resistance, outdoor durability, or decorative properties.
Powder coatings are based on thermoset or thermoplastic resins combined with pigments, curing agents, fillers, additives, and in some cases metallic or effect particles. Common substrates include steel, aluminum, galvanized metal, MDF, and certain heat-resistant plastics.
The lifespan depends on powder type, film thickness, application method, pretreatment, and service environment. Indoor coatings can last more than 10–20 years. High-grade outdoor polyester or fluorocarbon powders can last 15–25 years or longer under UV exposure.
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