Продукт Въведение:
This dual-layer epoxy powder coating is formulated using multiple types of epoxy resins and functional curing agents. The base layer, like other epoxy anti-corrosion coatings, offers excellent corrosion resistance. The outer layer not only maintains corrosion protection but also enhances the protective properties, making it suitable for highly demanding anti-corrosion environments, especially for pipelines crossing mountainous areas, rivers, and hilly regions.
Характеристики на продукта:
Excellent adhesion between the base layer and the substrate, as well as between the epoxy layers.
Силна устойчивост на проникване и корозия.
The outer layer has high hardness and density, is scratch-resistant, and provides good resistance to plant root penetration.
The coating has excellent resistance to high-temperature cathodic disbondment.
Параметри на производителност на прахово покритие
| Точка | Индикатор за качество | Метод на тестване |
|---|---|---|
| Външен вид | Еднороден цвят, без бучки | Визуална проверка |
| Летливо съдържание (%) | ≤ 0.6 | Q/CNPC 38-2002 Приложение Б |
| Curing Time (230°C) (min) | ≤ 3 | SY/T 0315-2005 |
| Съдържание на магнитно вещество (%) | ≤ 0.002 | GB / T 6570 |
Параметри на производителност на втвърдено прахово покритие
| Не. | Test Точка | Технически индикатор | Метод на тестване |
|---|---|---|---|
| 1 | Външен вид | Smooth, uniform color, no bubbles, cracks; slight orange peel allowed | Визуална проверка |
| 2 | Adhesion (Grade) (24h or 48h) | 1-2 | SY/T 0315-2005 |
| 3 | Cathodic Disbondment Resistance (24h or 48h) (mm) | ≤ 6 | SY/T 0315-2005 |
| Cathodic Disbondment Resistance (28d) (mm) | ≤ 8 | SY/T 0315-2005 | |
| Cross-Section Porosity of Base Layer | 1-4 | SY/T 0315-2005 | |
| Bonding Surface Porosity of Base Layer | 1-4 | SY/T 0315-2005 | |
| 4 | Flexibility (2°) (0° or -30°) (Ordinary Grade) | Без пукнатини | Q/CNPC 38-2002 Appendix D |
| Flexibility (1.5°) (0° or -30°) (Enhanced Grade) | Без пукнатини | Q/CNPC 38-2002 Appendix D | |
| Impact Resistance (10J) (Ordinary Grade) | No pinholes | Q/CNPC 38-2002 Appendix E | |
| Impact Resistance (15J) (Enhanced Grade) | No pinholes | Q/CNPC 38-2002 Appendix E | |
| Scratch Resistance (30Kg) (Ordinary Grade) | Scratch depth ≤ 350 µm, no leakage | Q/CNPC 38-2002 Appendix F | |
| 8 | Scratch Resistance (50Kg) (Enhanced Grade) | Scratch depth ≤ 500 µm, no leakage | Q/CNPC 38-2002 Appendix F |
Стандарт за съответствие: Q/CNPC 38-2002
Приложни полета:
Complex anti-corrosion environments, especially pipelines crossing mountainous areas, rivers, and hilly regions.
Процес на кандидатстване:
Електростатично пръскане.
Предпазни мерки:
The steel pipe surface should be free of oil and moisture; the surface treatment quality should reach Sa2 1/2 level (GB/T 8923); the anchor pattern depth should be 50-90 mm; dust and abrasives on the steel pipe surface should be blown clean.
The product should be stored in a well-ventilated, dry indoor environment with a temperature below 30°C, away from heat sources, corrosive chemicals, and chemical solvents, and protected from strong light exposure; the stacking height should not exceed four layers; avoid long-term pressure, ensure the packaging box is sealed to prevent caking and moisture, which can affect fluidization performance.
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