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Standard durable polyester powder coatings

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Brand STD
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Surface Finish Options Overview

Descripción del producto

MT-D1036 Gloss is a range of powder coatings intended for use on architectural aluminium and galvanized steel. MT-D1036 Gloss has been specifically formulated without the use of TGIC. As part of the MT-D1036 series of architectural powders, MT-D1036 Gloss gives excellent exterior durability and colour retention and conforms to the requirements of all the major European architectural finishing standards. All MT-D1036 Gloss powders are lead-free and meet the requirements of GSB Florida 1. Qualicoat Class 1. EN12206. and EN13438 (formerly BS6496 &BS6497), and AAMA 2603.

Aprobación QualicoatP-0773 (IT)

P-0991 (TR)

P-0495 (ES)

P-0352 (UK)

P-0647 (CZ)

P-0363 (DE)

P-0747 (EG)

P-0934 (RU)

P-0143 (FR)

Aprobación de GSB101k (gloss 85)
Aprobación de resistencia al fuegoClasificación: A2.s1.d0 con espesor de película de hasta 120 µm (poliéster genérico D1036, D2525) según EN13501-1

Propiedades del polvo

Valor típico
Tipo químico Poliéster
AparienciaBrillo suave
Densidad1.2 – 1.9 g/cm³, dependiendo del color
Brillo (60°)80 – 90 GU
Caducidad24 months below 30 °C 12 months below 35 °C
Condiciones de almacenajeEn condiciones secas y frescas (≤ 30 °C) (las cajas abiertas deben volver a sellarse).
Programa de curado20 – 40 min a 170 °C

10 – 20 min a 180 °C

8 – 16 min at 200°C (object temperature)

Tratamiento previo

For maximum protection it is essential to pretreat components prior to the application of the powdercoating. Aluminium components should receive a full multi-stage chromate conversion coating or suitable chrome-free pre-treatment or suitable pre-anodising to clean and condition the substrate. Detailed advice should be sought from the pre-treatment supplier. Galvanised steel requires surface preparation by either multi-stage pretreatment using either zinc phosphate or chromate conversion or controlled sweep blasting. Depending on the type of galvanizing, degassing or use of anti-bubbling additives may be required – follow the procedural advice of the pretreatment supplier. The products may also be used on cast or mild steel. For outdoor use MT-PZ anti-corrosive primer over a correctly prepared substrate is recommended.

Solicitud

Powders can be applied by manual or automatic electrostatic spray equipment. This product should be applied at minimum 60μm. All powders can show small color differences from batch to batch, this is normal and unavoidable. Bonded products have better application properties than blended products (more stable) but attention should still be paid to line settings in order to avoid “marble effect” and changes in aspect after recycling.

Products with different codes should not be mixed even if same colour and gloss. Different substrates (aluminium, steel, galvanized steel…), use of primer, and big changes in film thickness may give a different aspect. Applicators and fabricators are advised to use a single batch for parts that will be assembled together. Differences are more likely with special effect powders. For more information, it is suggested to read the Metallic Applications Guidelines. Clearcoats including tinted clearcoats cannot be applied directly on primers. Only fully opaque shades are suitable for application over primer.

Método de aplicaciónElectrostático
ReciclajeFor solid shades, unused powder can be reclaimed Unused powder can be reclaimed using suitable equipment and recycled through the coating system, but a minimum of 70% virgin powder should be used.

Post application

For specific advice on the suitability of post coating processes such as bending or the use of sealants, adhesives, thermal break, cleaning etc. Please consult us.

Condiciónes de la prueba

Los resultados se basan en ensayos mecánicos y químicos que (a menos que se indique lo contrario) se han realizado en condiciones de laboratorio y se ofrecen únicamente a título orientativo. Los ensayos se han realizado en condiciones de laboratorio utilizando las siguientes propiedades de aplicación y son solo a título orientativo.

Tratamiento previoPretratamiento aprobado por Qualicoat/GSB sin cromo
sustratoAluminio (0.5-0.8 mm Al Mg1)
Programa de curado15 minutos a 180 °C (temperatura del objeto)
Espesor de la película60 – 80 µm, ISO 2360

Pruebas mecánicas

Valor típicoMétodo/estándar
AdhesiónClase 0ISO 2409 (Tramado de 2 mm)
Ventosas de ErichsenPasar 5 mmISO 1520
FlexibilidadPasar 5 mmISO 1519
Dureza> 80ISO 2815 (dureza Buchholz)
Resistencia al impactoPaso 2.5 julios en sentido inverso y directo (20 pulgadas-libra)ISO 6272-2 (d/r)

Ensayos químicos y de durabilidad

Valor típicoMétodo/estándar
Resistencia químicaGeneralmente ofrece buena resistencia a ácidos, álcalis y aceites a temperatura ambiente.
Resistencia al dióxido de azufreSuperar 24 ciclos: sin ampollas, pérdida de brillo ni decoloración.ISO 22479

Environmental and durability tests

Valor típicoMétodo/estándar
Envejecimiento acelerado≥50% Gloss retention, 1000 hISO16474-2
≥50% Gloss retention, 300 hISO 16474-3 QUV B 313 (GSB)
Acetic acid salt sprayNo blistering in excess of 2 (S2) according to ISO 4628-2. Infiltration <16 mm2 /10 cm, length of any single infiltration shall not exceed 3 mm., 1000 hISO 9227
HumedadNo blistering in excess of 2 (S2) according to ISO 4628-2; the maximum infiltration at the cross is 1 mm, 1000 hISO 6270-2 CH (Constant humidity)
Exterior durabilityChalking – none in excess of minimum in ASTM D4214 ≥50% gloss retention, Colour retention accords with GSB/Qualicoat 1 year(s)ISO 2810
No checking, cracking or loss of adhesion after tape pull and only slight chalking and fading after 1 year of Florida exposure
Mortar resistanceSin efecto después de 24 horasEN 12206-1
Wet adhesionNo sign of detachment or blistering. Cross-cut value 0. Colour change is acceptable.Qualicoat/GSB

 

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