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Fluorokarbonpoeier

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Surface Finish Options Overview

Powder coatings are also called 4E products because of their environmental protection, energy saving, safety, and economy.

1. Product type analysis:

Produkt NammeTypeprodukt beskriuwingStandertWeathering life
PCNHSuper WeatheringMade of special super weathering resin, inorganic ceramic pigment and special additives, used for outdoor high-end weathering productsAAMA2603-02>10Y
PCNFmodified fluorocarbonThe fluorocarbon powder, which is a combination of fluorine-modified, stable bond-modified super-weather-resistant resin and inorganic special pigments, has the characteristics of super weather resistance, high hardness, water cleaning resistance, acid, alkali and salt resistance.AAMA2604-05>15Y
PVDFfluorkoalstofIt is developed with 70% fluorocarbon and special pigment fillers, and has the characteristics of high hardness, easy cleaning, solvent resistance, acid, alkali and salt resistance, anti-aging, high weather resistance, etc., commonly known as the “king of coatings”.GB/T23443-2009 AAMA2605-05>20Y
KOARTSthermosetting fluorocarbon70% fluorine content, belongs to thermosetting fluorocarbon powder coating, and the production process and cost are relatively high.AAMA2605-05>20Y

2. Fluorocarbon powder construction process:

1) Pre-treatment requirements:

Aluminum parts need to be chromized or passivated before spraying fluorocarbon powder coatings, so that the product can achieve the best performance after spraying.

2) Spraying parameter range:

The distance between the electrostatic gun and the workpiece is 120-180mm, the voltage is 40-80KV, and the current is 10-20uA. Due to the differences between various electrostatic spray guns, it is recommended that the atomization parameters and powder output be adjusted according to the needs of the site.

3) Product parameters:

Curing temperature: 235±5℃ (actual heating temperature of the workpiece)

Curing time: 15-20min

3. Comparison between fluorocarbon powder and fluorocarbon paint:

SafetyProjectLiquid fluorocarbon coatingPowder fluorocarbon coating
Coating apparatuerLiquid coating linePoedercoatingsline
Gebrûk fan oplosmiddelen70% solventSolvent-frij
Coating use rate35-60%95-100%
EnerzjykonsumpsjeHiel grutlyts
MiljeubeskermingA large amount of organic solvents evaporate, which is harmful to the environmentEnvironmental protection, VOC emissions are infinitely close to 0
FeilichheidFlammable and explosive, unsafeVery high safety
KostenHege priisleech kosten
Coating komposysje70% PVDF contentSame as liquid coating
WetterbestânMeets AAMA2605 standardSame as liquid coating
hurdensSachterHiel heech
Abrasjon fersetGoedHiel goed
Usage licenserequiredrequired
flatnessHiel goedSimilar to liquid coating

 

Applikaasje prestaasjesLiquid fluorocarbon coating Powderfluorocarbon coating
SubstrateAluminum substrate, epoxy primer substrate, zinc-rich substrateSame as liquid coating
FoarbehandelingPre-treat the surface to make it meet AAMA2605Same as liquid coating
Film dikteTwo coatings: 30~40um; multiple coatings: above 40um50 ~ 80um
Curing behanneling232~249℃PMT(10~20min)Same as liquid coating
Gebrûkssifer~ 50%~ 100%
MiljeubeskermingA large amount of harmful solvents evaporate, waste liquid and waste residueGjin flechtige solvents
OplossersA large amount of solvents are requiredGjin oplosmiddels
Kleur ferskilThe color difference is affected by process changesThe color difference is slightly affected by process changes
Solid ynhâldoer 40%100%
Glans (60°)15 ~ 35 °15 ~ 60 °
Potlushardheid≥F≥2H
Abrasjon fersetFriction coefficient 555±10In bytsje heger
Solvent fersetMEK rubs back and forth 100 timesSame as liquid coating
Wet/dry paint adhesionThe film does not peel off after removing the tapeSame as liquid coating
Salt spray resistance 1000hThe line becomes bare metal 1/32 inchSame as liquid coating
GlânsbehâldAccelerated aging test according to AAMA2605 standard, gloss retention 50%Same as liquid coating
Color retention/powderingAccording to AAMA2605 standard, color difference ≤5. powdering rate ≥8Same as liquid coating

4. Naming and display of related products:

Produkt NammeTypeSeries namingGrutte fan it dieltsje
PCNHSuper weather-resistantpermanent series~No 134 ~ 38um
PCNFModified fluorocarbonpermanent series~No 228 ~ 36um
PVDFFluorokarbonpermanent series~No 328 ~ 36um
KOARTSThermosetting fluorocarbonpermanent series~No 428 ~ 36um

5. Tapassingsberik:

Suitable for walls or steel structures with super weather resistance requirements and landmark buildings, widely used in protective coatings such as exhibition centers, government buildings, bridges, etc. Applicable to various outdoor metal products: such as metal curtain wall aluminum profiles, open-air stadium seats, ceiling material coatings, sports equipment outdoor lamps, industrial equipment, auto parts, etc.

6. Testing standards

AAMA2603

SearynûmerTestitemTest metoadeRequired index
1PoederpartikelgruttePartikelgrutte analysator≤10um ≤10% DV50 34~38um
2Coating appearance/color/color differenceAAMA2603Observe surface defects at 3 meters and 900. The color is within the agreed range.
3Film dikteAAMA260380% of the local film thickness ≥20um; local film thickness ≥17 um
4Glans (60°)AAMA2603±5 ienheden
5Dry film adhesionAAMA2603Cross-cut spacing 1mm, no boiling water adhesion
6PotlushardheidAAMA2603≥1.MinimumH
7Impact testAAMA260318N·M, (3±0.3)mm, same as standard test panel
8Neutral smoke test (NSS)AAMA2603NSS 1000h Minimum rating of seven,Minimum blister of eight
9Focht- en waarmtebestridingAAMA2603380C,100%RH,1500h
10WetterbestânAAMA2603Xenon lamp 1000h Florida ≥1 year

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