This is a thermosetting epoxy-modified heavy-duty anti-corrosion powder coating specifically designed for epoxy-coated reinforcing steel. The product uses imported two-step special epoxy resins, functional epoxy resins, and dedicated anti-corrosion curing agents. It features excellent reactivity, strong adhesion, good toughness and flexibility, and superior resistance to chemicals, solvents, cathodic disbondment, and impact. The formulation has been tested and proven effective by authoritative departments.
Excellent adhesion to the substrate.
Dense, continuous, bright coating with low permeability and minimal pinholes.
Superior cathodic disbondment resistance and high electrical insulation.
High bond strength with concrete and strong grip.
Good toughness, does not crack when bent.
Low melting temperature, high reactivity, high curing completion rate, and good mechanical properties.
Versatile and low powder consumption.
Reduces or eliminates stringing during the powder coating process.
| Item | Quality Indicator | Test Method |
|---|---|---|
| Appearance | Uniform color, no lumps | Visual inspection |
| Color | As per customer requirements | ————— |
| Density (g/cm³) | 1.2-1.5 | GB/T 4472 |
| Average Particle Size | 30µm-50µm | Laser particle size analyzer |
| Volatile Content (%) | ≤ 0.6 | GB/T 6554 |
| Magnetic Substance Content (%) | ≤ 0.002 | GB/T 2482-86 |
| Curing Time (s) | 230°C ≤ 60s | GB/T 6554 |
| No. | Test Item | Technical Indicator | Test Method |
|---|---|---|---|
| 1 | Appearance | Smooth, continuous, no bubbles, cracks, or pinholes | Visual inspection |
| 2 | Cathodic Disbondment | ≤ 2mm | GB/T 25826-2010 |
| Continuity | No holes, gaps, cracks, or visible defects | GB/T 25826-2010 | |
| 3 | Flexibility (40mm) | No visible cracks, breaks, or coating detachment | GB/T 25826-2010 |
| 4 | Bond Strength | Coating bond strength not less than 85% of uncoated steel | GB 50152 |
| 5 | Impact Strength | No coating fragmentation | GB/T 25826-2010 |
| 6 | Chloride Permeability | < 1×10⁻⁴ M | GB/T 25826-2010 |
| 7 | Chemical Resistance | No softening, bubbling, good adhesion, no pinholes, no pitting | GB/T 25826-2010 |
| 8 | Abrasion Resistance | ≤ 100 mg | GB/T 1768-1979 |
| 9 | Salt Spray Test (800h) | ≤ 3mm | GB/T 25826-2010 |
JG 3042-1997; GB/T 25826-2010
Bridges, ports, airports, buildings, basements, high-speed railways, and other infrastructure projects.
Electrostatic spraying.
The reinforcing steel surface should be free of oxide scale, revealing the metal’s original color; the surface roughness should meet the standard, ideally 50-70 mm; the rust removal grade should reach Sa2 1/2 level (GB/T 8923), with no chloride residues. Preheating temperature should be controlled between 220-245°C.
The product should be stored in a well-ventilated, dry indoor environment with a temperature below 27°C, away from heat sources, corrosive chemicals, and chemical solvents, and protected from strong light exposure. The stacking height should not exceed four layers. Avoid long-term pressure and ensure the packaging box is sealed to prevent caking and moisture, which can affect fluidization performance.
Due to the high reactivity of this product, the recommended storage period is within 3 months at 27°C. If used beyond the storage period, the performance should be verified in advance.
Powder coatings can be categorized by resin system (epoxy, polyester, hybrid, polyurethane), appearance (smooth, texture, hammer, metallic, pearlescent), or performance level (anti-corrosion, heat-resistant, UV-resistant, architectural grade, automotive grade).
Powder coatings offer thousands of colors in gloss, matte, satin, metallic, candy, texture, wrinkle, hammer tone, wood grain, fluorescent, and other custom effects. Special powders can create soft-touch, anti-scratch, anti-fingerprint, or anti-graffiti surfaces.
The process generally includes surface pretreatment (degreasing, phosphating, chromating, sandblasting), drying, electrostatic spraying, curing in an oven, and cooling. A well-controlled pretreatment and curing process ensures strong adhesion and long service life.
Powder coatings are environmentally friendly, solvent-free, and produce minimal waste. They offer excellent corrosion resistance, weather durability, mechanical strength, and uniform film appearance. The coating is tough, impact-resistant, scratch-resistant, and has a long lifespan.
Powder coatings are widely used in appliances, aluminum profiles, architectural components, automotive parts, bicycles, furniture, outdoor equipment, machinery, electrical cabinets, pipeline systems, and general industrial and consumer goods.
Powder coating is a dry finishing technology where finely ground powder is electrostatically sprayed onto a metal or non-metal surface and then cured at high temperature. After curing, the powder melts into a continuous, durable, and decorative coating layer.
Powder coating protects the substrate from corrosion, weathering, chemical attack, and mechanical wear. It also provides decorative appearance with rich colors, gloss levels, textures, and special effects.
In many industrial applications, powder coating outperforms liquid paint. It forms a thicker and tougher coating, resists corrosion and chemicals better, and does not contain VOCs. It also provides excellent consistency and cost-effective mass production.
It is called powder coating because the coating material is a solid powder instead of a liquid paint. The coating is formed by melting and curing powder particles under heat.
Powder coatings include several families depending on resin chemistry:
• Epoxy powders
• Polyester powders
• Epoxy-polyester hybrid powders
• Polyurethane powders
• Acrylic powders
• Fluorocarbon (PVDF) powders
Each type has its own performance features such as corrosion resistance, UV resistance, chemical resistance, outdoor durability, or decorative properties.
Powder coatings are based on thermoset or thermoplastic resins combined with pigments, curing agents, fillers, additives, and in some cases metallic or effect particles. Common substrates include steel, aluminum, galvanized metal, MDF, and certain heat-resistant plastics.
The lifespan depends on powder type, film thickness, application method, pretreatment, and service environment. Indoor coatings can last more than 10–20 years. High-grade outdoor polyester or fluorocarbon powders can last 15–25 years or longer under UV exposure.
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