This product is formulated using phenolic epoxy resin and incorporates self-developed conductive polymers and conductive materials, combining the advantages of intrinsic and doped conductivity. It is specifically designed for conductive heavy-duty anti-corrosion powder coatings. The surface resistivity of the coating can reach below 10⁵ Ω, effectively eliminating static electricity accumulation in gas drainage pipes and preventing static sparks, thereby enhancing safety. The coating features high reactivity, strong adhesion, high cross-link density, and excellent resistance to chemicals, solvents, cathodic disbondment, as well as superior flexibility and impact resistance.
Excellent adhesion to the substrate.
Utilizes self-developed materials combining intrinsic and doped conductivity.
Good electrical conductivity of the coating, with surface resistivity reaching 10⁵ Ω, effectively eliminating surface charge accumulation.
Forms an anti-electric field at the coating-metal interface, shielding electron transfer and protecting the metal.
Superior high-temperature cathodic disbondment resistance.
Low melting temperature, high reactivity, high curing completion rate, and good mechanical properties.
Contains flame retardants, providing certain flame-retardant effects.
| Item | Quality Indicator | Test Method |
|---|---|---|
| Appearance | Uniform color, no lumps | Visual inspection |
| Density (g/cm³) | 1.3-1.7 | GB/T 4472 |
| Non-Volatile Content (%) | ≥ 99.4 | GB/T 6554 |
| Test Item | Technical Indicator | Test Method |
|---|---|---|
| Appearance | Smooth surface, uniform color, no bubbles, cracks, or pinholes | Visual inspection |
| Adhesion (Grade) | 1-3 | CJ/T 120-2008 |
| Impact Resistance | No peeling, no cracking | CJ/T 120-2008 |
| Surface Resistivity (Ω·m) | ≤ 1×10⁶ (Ω·m) | GB/T 16906-97 |
| Abrasion Resistance (1000g, 1000 cycles) | ≤ 20g | GB/T 1768-1979 |
| Alcohol Burner Flame Test | Average flaming combustion time ≤ 3s | MT 181-88 |
| Maximum flaming combustion time ≤ 10s | ||
| Average non-flaming combustion time ≤ 20s | ||
| Maximum non-flaming combustion time ≤ 60s | ||
| Bending Test | No stripping or cracking of the inner coating | CJ/T 120-2008 |
| Flattening Test (Flattening ratio 4/5) | No cracking, no stripping | CJ/T 120-2008 |
MT 181-88
Special anti-static and anti-corrosion coating for gas ventilation and drainage pipes in coal mines.
Electrostatic spraying, dip coating, roll coating, etc.
The steel pipe surface should be free of oil and moisture; the surface treatment quality should reach Sa2 1/2 level (GB/T 8923); the anchor pattern depth should be 40-90 mm; dust and abrasives on the steel pipe surface should be blown clean. Preheating temperature should be controlled between 180-250°C and must not exceed 275°C.
The product should be stored in a well-ventilated, dry indoor environment with a temperature below 30°C, away from heat sources, corrosive chemicals, and chemical solvents, and protected from strong light exposure. The stacking height should not exceed four layers. Avoid long-term pressure and ensure the packaging box is sealed to prevent caking and moisture, which can affect fluidization performance.
To ensure thorough curing of the epoxy coating and better anti-corrosion performance, it is recommended to preheat the steel pipe surface to above 200°C to improve the curing completion rate.
Powder coatings can be categorized by resin system (epoxy, polyester, hybrid, polyurethane), appearance (smooth, texture, hammer, metallic, pearlescent), or performance level (anti-corrosion, heat-resistant, UV-resistant, architectural grade, automotive grade).
Powder coatings offer thousands of colors in gloss, matte, satin, metallic, candy, texture, wrinkle, hammer tone, wood grain, fluorescent, and other custom effects. Special powders can create soft-touch, anti-scratch, anti-fingerprint, or anti-graffiti surfaces.
The process generally includes surface pretreatment (degreasing, phosphating, chromating, sandblasting), drying, electrostatic spraying, curing in an oven, and cooling. A well-controlled pretreatment and curing process ensures strong adhesion and long service life.
Powder coatings are environmentally friendly, solvent-free, and produce minimal waste. They offer excellent corrosion resistance, weather durability, mechanical strength, and uniform film appearance. The coating is tough, impact-resistant, scratch-resistant, and has a long lifespan.
Powder coatings are widely used in appliances, aluminum profiles, architectural components, automotive parts, bicycles, furniture, outdoor equipment, machinery, electrical cabinets, pipeline systems, and general industrial and consumer goods.
Powder coating is a dry finishing technology where finely ground powder is electrostatically sprayed onto a metal or non-metal surface and then cured at high temperature. After curing, the powder melts into a continuous, durable, and decorative coating layer.
Powder coating protects the substrate from corrosion, weathering, chemical attack, and mechanical wear. It also provides decorative appearance with rich colors, gloss levels, textures, and special effects.
In many industrial applications, powder coating outperforms liquid paint. It forms a thicker and tougher coating, resists corrosion and chemicals better, and does not contain VOCs. It also provides excellent consistency and cost-effective mass production.
It is called powder coating because the coating material is a solid powder instead of a liquid paint. The coating is formed by melting and curing powder particles under heat.
Powder coatings include several families depending on resin chemistry:
• Epoxy powders
• Polyester powders
• Epoxy-polyester hybrid powders
• Polyurethane powders
• Acrylic powders
• Fluorocarbon (PVDF) powders
Each type has its own performance features such as corrosion resistance, UV resistance, chemical resistance, outdoor durability, or decorative properties.
Powder coatings are based on thermoset or thermoplastic resins combined with pigments, curing agents, fillers, additives, and in some cases metallic or effect particles. Common substrates include steel, aluminum, galvanized metal, MDF, and certain heat-resistant plastics.
The lifespan depends on powder type, film thickness, application method, pretreatment, and service environment. Indoor coatings can last more than 10–20 years. High-grade outdoor polyester or fluorocarbon powders can last 15–25 years or longer under UV exposure.
For help with solutions customized to your business needs, contact Export Director now.
Export Director
With 20+ years of experience and We firmly believe that product quality is the basis of cooperation.
Send Inquiry
TEl
+86-21-6420 0566
