(FBE) Single Layer Epoxy Anti-Corrosion Powder Coating

Surface Finish Options Overview

Product Introduction:

This product is carefully formulated using epoxy resin and functional curing agents. It features high reactivity, strong adhesion, high cross-link density, and excellent resistance to chemicals, solvents, cathodic disbondment, as well as superior flexibility and impact resistance.

Product Usage:

Suitable for anti-corrosion of oil and gas transmission pipelines, municipal water supply, drainage, sewage, circulating water, chemical industry, and can also serve as a base layer for anti-corrosion in thermal insulation and submarine cable applications.

Product Features:

1. Excellent adhesion to the substrate.
2. Good leveling of the coating surface with moderate gloss.
3. Strong resistance to permeation and corrosion.
4. High surface hardness and dense coating, good resistance to plant root penetration.
5. Excellent high-temperature cathodic disbondment resistance.
6. Low melting temperature, high reactivity, high curing completion rate.

Powder Performance:

Powder Coating Performance Parameters

Cured Powder Coating Performance Parameters

Execution Standard:

MT SY/T 0315-2005 “Technical Specification for Single Layer Fusion Bonded Epoxy Powder Coating on Steel Pipes”

Curing Conditions:

Application Parameters:

Storage Period:

1. The product can be stored for 6 months in dry conditions below 30°C.
2. The used coating must be re-sealed immediately to prevent moisture absorption affecting performance.
3. Packaging: 20kg paper boxes lined with plastic bags.

Health and Safety:

1. The product is non-toxic and non-flammable, but follow GB15607-1995 coating operation safety regulations when using.

Precautions:

1. Do not mix different types of powders.
2. Not recommended for outdoor use; fading and chalking may occur with long-term outdoor exposure.
3. The steel pipe surface should be free of oil and moisture, with surface treatment quality reaching Sa21/2 level (GB/T8923), anchor pattern depth should be 40-100um, and the surface should be cleaned of dust and abrasives.
4. Preheating: The temperature should be controlled between 180-230°C.

Types of powder coating

Powder coatings can be categorized by resin system (epoxy, polyester, hybrid, polyurethane), appearance (smooth, texture, hammer, metallic, pearlescent), or performance level (anti-corrosion, heat-resistant, UV-resistant, architectural grade, automotive grade).

Powder coating colours and effects

Powder coatings offer thousands of colors in gloss, matte, satin, metallic, candy, texture, wrinkle, hammer tone, wood grain, fluorescent, and other custom effects. Special powders can create soft-touch, anti-scratch, anti-fingerprint, or anti-graffiti surfaces.

Powder coating process

The process generally includes surface pretreatment (degreasing, phosphating, chromating, sandblasting), drying, electrostatic spraying, curing in an oven, and cooling. A well-controlled pretreatment and curing process ensures strong adhesion and long service life.

Powder coating benefits

Powder coatings are environmentally friendly, solvent-free, and produce minimal waste. They offer excellent corrosion resistance, weather durability, mechanical strength, and uniform film appearance. The coating is tough, impact-resistant, scratch-resistant, and has a long lifespan.

Applications for Powder Coatings

Powder coatings are widely used in appliances, aluminum profiles, architectural components, automotive parts, bicycles, furniture, outdoor equipment, machinery, electrical cabinets, pipeline systems, and general industrial and consumer goods.

FAQ

What is Powder Coating?

Powder coating is a dry finishing technology where finely ground powder is electrostatically sprayed onto a metal or non-metal surface and then cured at high temperature. After curing, the powder melts into a continuous, durable, and decorative coating layer.

What does powder coating do?

Powder coating protects the substrate from corrosion, weathering, chemical attack, and mechanical wear. It also provides decorative appearance with rich colors, gloss levels, textures, and special effects.

Is powder coating better than paint?

In many industrial applications, powder coating outperforms liquid paint. It forms a thicker and tougher coating, resists corrosion and chemicals better, and does not contain VOCs. It also provides excellent consistency and cost-effective mass production.

Why is it called powder coating?

It is called powder coating because the coating material is a solid powder instead of a liquid paint. The coating is formed by melting and curing powder particles under heat.

What are the different types of powder coating?

Powder coatings include several families depending on resin chemistry:

• Epoxy powders

• Polyester powders

• Epoxy-polyester hybrid powders

• Polyurethane powders

• Acrylic powders

• Fluorocarbon (PVDF) powders

Each type has its own performance features such as corrosion resistance, UV resistance, chemical resistance, outdoor durability, or decorative properties.

Which material is used in powder coating?

Powder coatings are based on thermoset or thermoplastic resins combined with pigments, curing agents, fillers, additives, and in some cases metallic or effect particles. Common substrates include steel, aluminum, galvanized metal, MDF, and certain heat-resistant plastics.

How long will powder coating last?

The lifespan depends on powder type, film thickness, application method, pretreatment, and service environment. Indoor coatings can last more than 10–20 years. High-grade outdoor polyester or fluorocarbon powders can last 15–25 years or longer under UV exposure.